Push Button Switch Types

Engineers and system designers looking for reliable switch products often face a quandary. Selection of switches with their inherent mechanical limitations must be pondered carefully or they risk being the proverbial “weakest link” in an otherwise robust control or safety system design.

When switches are directly operated by humans, the equation becomes even more complex. Tactile factors come into play, as well as consideration of the ergonomics of mounting and positioning these switches in vehicles or machinery that may be exposed to severe weather, temperature, vibration or all of the above.

Push Button Switch Actuation

In addition of offering some of the industry’s most hardened waterproof switch designs,  CPI switches come in a number of form factors, suitable for almost any deployment

Hand Actuated – CPI Pendant Switches can come in momentary or maintained closure options and are completely submersible. Extended temperature operation is achieved through either Neoprene or Santoprene sealing with leads completely sealed and extending from the switch body in any length required. Both standard and “light touch” actuation versions available.

Rolling Ball Switches – Our all stainless steel, rolling ball switch option (J4 series) is ideal for applications requiring a low profile, non-linear activation in a harsh operational environment.  The J4 is a patented ball carrier design which prevents contaminates such as mud, dirt, ice, sand, dust, etc. from jamming the ball.

Applications include transfer case gear position sensing, neutral safety detection, Hydraulic valve position indication, PTO switching, door switch, backup safety alarm, and interlock switch detection.

Plunger Switches – Based on the J4 seal design, our plunger switch allows designers to be sure that waterproof performance can be maintained in extreme environments with electro-mechanical endurance up to 5 million cycles.  Plunger size and activation force can be custom specified, and our patented exclusion seal insures the contacts against sand, dust, dirt, mud, rain and pressure washer abuse.

Limit Switches – By mounting our pendant switches in a series of enclosures, CPi can offer operational limit switch variations suitable for a wide variety of industrial applications.

·         Roller Limit Switch ·         Roller Lever Flush Mount
·         Simulated Roller Limit Switch ·         Roller Lever Angle Mount
·         Straight Lever ·         Profiled Lever, Flush Mount
·         Simulated Lever ·         Dual Switch, Simulated Roller

And many more mounting variations are customizable.

Waterproof Push Button Switches for High Endurance Applications.

For over 60 years CPI has been designing, manufacturing, and qualifying the toughest
waterproof switches in the world in thousands of unique applications from fire engines to fishing reels, from steel mills to submarines . When manufacturers want a final solution to their robust switching needs, it usually ends at our doorstep.

Please call our team today to discuss your application and vist us at http://www.cpi-nj.com.

 

This content was originally posted at https://www.cpi-nj.com/blog/push-button-switch-types/

Safety Switches for Forklifts and Telehandlers

In the world of material handling equipment, operator safety is probably one of the more critical design considerations. With Forklifts and Telehandlers that are moving tons of sheetrock, cinder-block or other materials you don’t really want that to land on somebody. Or run them over while you’re moving it around. That would be bad.

Switch Applications for Forklifts and Telehandlers

forklift-1There are a number of safety systems present in Forklifts and Telehandlers for which CPI waterproof switch products often get selected. Since these specialized vehicles often operate outdoors in less than ideal conditions on construction sites, a tough and durable switch is essential to both equipment uptime, and job safety.

Neutral Safety Switch

The job of a neutral safety switch is to insure that you can’t start a vehicle be it an automobile or a forklift, while the vehicle is in gear. If you allowed that, the vehicle could suddenly lurch forward causing instability of payload and injury to anyone standing too close. On a forklift or telehandler, the neutral safety switch is typically screwed into the valve body on top of the transmission. As such it can be subject to the hot temperatures of the transmission block and valve assembly.

Ball Switch for Forklifts and TelehandlersFor this application our J4001 ball switch is often used owing to its highly robust all stainless steel design, and its qualification for extreme electromechanical endurance. At the heart of the J4 is a patented ball carrier design which prevents contaminates such as mud, dirt, ice, sand, dust, etc. from jamming the ball. Furthermore the switches are completely submersible and are unaffected by water, salt spray, humidity, dirt, dust, sand, icing, oil, shock and vibration.

Back Up Alarm Switch

If you’ve ever spent any time in a warehouse or on a constructionE1078 site, you’ve for sure heard that loud annoying beeping sound whenever a lift moves backwards. That doesn’t happen without the engagement of a switch like our E1078 Waterproof Limit Switch. Our switch is mechanically enganged when the lift moves backward and handles the full current load required by most horns, up to 15A rated load available.

Stop Switch

B2_lowbutt_cable_1An emergency stop switch is a staple of the non-automotive vehicular class of equipment providing immediate cessation of power to key drive systems in an emergency. CPI switches like our B2003 Normally Open pushbutton are 100% waterproof solutions that can be mounted in panels or dashboards anywhere on the vehicle. These pendant style switches come in a full assortment of styles to fit any set of engineering requirements. Electrical ratings, pole configuration, current rating, button height and more can be specified.  Electromechanical endurance ratings up to 5 million cycles has been achieved.

CPI Waterproof Switch Customization

CPI solutions for the non-automotive vehicular market are widespread but share a common desire by manufacturers for tough, reliable and long lasting solutions. All our switches are designed and built in the USA and can be customized to your specific needs.

Call us today to discuss your application.

 

This content was originally posted at https://www.cpi-nj.com/blog/safety-switches-for-forklifts-and-telehandlers/